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Cable and Wiring Harness Design

A smart approach to design.

01.

Product Development Strategy

Getting to market on budget and on time means working with a team that can help you strategize, think ahead, and avoid rookie mistakes.

Market Research

  • Competitive landscape

  • Use-case definition

  • Trend Analysis

Product-Market Fit

  • Feature set definition

  • Distribution channels

  • Cost / Pricing strategy

Development Planning

  • Agile development

  • Alignment on priorities

  • Risk reduction

02.

Industrial Design, UI/UX

We are bringing new things into the world. Those things must coexist and positively impact whoever comes in contact with them.

Shape Development

  • Forms and Surfacing

  • Color, Material and Finish

  • Ergonomics and anthropomorphics

User Interface (UI)

  • GUI development

  • Tactile and physical interaction

  • Design for ease-of-use

User Experience (UX)

  • Human-centric design

  • Wireframes

  • User testing and studies

03.

Product Engineering

Winning comes when a team works together. A tight team shares knowledge and decision analysis to drive the deeper success metrics of manufacturability, durability, and quality.

Mechanical Engineering

  • Enclosure design

  • Mechanism development

  • Power and drive systems

Electronics Engineering

  • PCBA development

  • Battery and power system design

  • Microprocessor and component selection

Firmware & Software Engineering

  • Embedded firmware development

  • iOS and Android app development

  • C++, C#, Python, and more

04.

Prototyping

Good products go through multiple cycles of prototyping, testing, and iterating throughout the development process.

Functional Prototypes

  • Low fidelity or high fidelity

  • Hand built, 3D printed, machined

  • Tests how a design or subsystem works

Trade Show Prototypes

  • Premium look and feel

  • Functional enough for pre-sales

  • Perfect for customer feedback

Communication Prototypes

  • Representative of the final product

  • May be fully or partially functional

  • Great for investors or stakeholders

Start Now!

Our US-based team is ready to develop products that drive your business forward.

Book a call
Email Us

What we can do for you:

01.

Cable and Wire Routing test

Our engineering team uses the Solidworks electrical package to design wiring harnesses and plan cable runs. We often do this work as part of a larger project, but we also offer it as a standalone service.

02.

Wire Harness Design

When you're ready to outsource your harness builds, you will need a complete and well thought-out design for quoting and production. Our engineering team can work from your existing prototypes or can start from scratch, collaborating with you to optimize for cost.

03.

Cabinet Wiring Layout

Need to replicate a cabinet build? There is no substitute for a complete CAD and documentation package. We can reverse engineer an existing cabinet and document it for future builds, or we can work with you during a build so that you can replicate it indefinitely in the future - even if staff turns over in the meantime.

04.

PLC Cable Design

PLC systems typically use a combination of purchased and custom cables. Our engineering team can document your existing cabling, or design new custom cables and harnesses for you.

06.

Cable and Wire Harness Documentation

Typical outputs of a cable or harness design project include 3D CAD, 2D drawings, and a complete bill of materials (BOM). This is typically enough for your supplier to quote and build from. But if other information is needed, or if the shop would like to request changes, our team can make it happen.

What We Can Do For You:

product development company

product design company

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1
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Develop a Physical Product.

Hire us to design, engineer, optimize, and document a new product. Production can happen in our manufacturing network or yours.

Learn more
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Machine Design and Engineering.

We design, engineer, and prototype new machines for manufacturing, R&D, QC, assembly, material handling, food processing, and more.

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Develop and Build Prototypes.

Our team can develop and build prototypes for trade shows, market testing, pre-sales, and functional testing. We are expert prototype builders.

Learn more

See our work

01.
Cradlepoint

5G Vehicle Router

SGW Designworks completed the preliminary design of Cradlepoint’s outdoor vehicle router, with eventual hand-off to the original design manufacturer (ODM).

View Project
5G Vehicle Router photo
01.
Black Box VR

VR Gym Equipment

SGW Designworks helped Black Box VR develop mechanical hardware and VR game controllers for its immersive workout machine.

View Project
VR Gym Equipment photo
01.
AERO Specialties

Ground Power Unit

SGW Designworks engineering a truly unique piece of equipment - the JetGo 900. The new system met new Tier-4 emissions standard, and stood our form the competition with a unique look and feature set.

View Project
View of Aero Specialties Ground Power Unit from behind
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We improve human existence. We do it by designing rugged new products and industrial equipment that matters.
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Product Development Company

Product Design Company